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19 May 2025 : Laboratory Research  

Impact of Margin Type and Material Choice on Stress Distribution in Endocrown Restorations: A 3D Finite Element Study

Kulashekar Reddy Nandalur ORCID logo ABCEF 1*, Abdulkarim Hussain Alshehri ORCID logo ABEF 1, Hemant Ramesh Chourasia ORCID logo ABCE 2, Mohammed E. Sayed ORCID logo ABEG 1, Khurshid Ahmed Mattoo ORCID logo CDEF 1, Vinod Bandela ORCID logo ACEF 3, Huda Mohammad AlBodham ORCID logo CDEG 4, Ali Y. Alsaeed ORCID logo CDEG 5, Nisreen Nabiel Hassan ORCID logo ACDE 6, Firas K. Alqarawi ORCID logo ACDE 7, Abeer Ali Qahtani ORCID logo CDEG 8, Yaqoub Ahmed Ayyashi ORCID logo BEF 9, Muhannad Ali Masmali ORCID logo BEF 10, Mohamad Assad Aljabri ORCID logo BEF 9, Miad Ali Alasmary ORCID logo CEF 11

DOI: 10.12659/MSM.948308

Med Sci Monit 2025; 31:e948308

Table 4 Standard stress peak levels (Mpa) and their relative risk of cohesive and adhesive failures in the resin cement layer.

ModelDesign featuresMaterialCement NX3 stress peak (MPA)Failure risk
CohesiveAdhesive
AM – Flat ButtPCE – 2 mmOT – 3 mmZirconia1.7780.01140.0176
Lithium disilicate4.6580.01190.0183
Nanoceramic resin0.8680.01640.0253
BM – Flat ButtPCE – 4 mmOT – 3 mmZirconia1.2220.01670.0256
Lithium disilicate3.5060.02090.0322
Nanoceramic resin0.5960.02350.0361
CM – 20° bevelPCE – 2 mmOT – 3 mmZirconia1.6750.02460.0378
Lithium disilicate3.7570.03100.0477
Nanoceramic resin0.8560.03220.0495
DM – 20° bevelPCE – 4 mmOT – 3 mmZirconia1.0890.03230.0497
Lithium disilicate4.3440.03420.0526
Nanoceramic resin0.620.03440.0528
EM – ShoulderPCE – 2 mmOT – 3 mmZirconia1.7860.06440.0989
Lithium disilicate3.3440.06750.1037
Nanoceramic resin1.6130.07230.1111
FM – ShoulderPCE – 4 mmOT – 3 mmZirconia1.2780.07310.1123
Lithium disilicate3.7970.08360.1285
Nanoceramic resin1.6810.08970.1378
M – margin type; PCE – pulp chamber extension; OT – occlusal thickness; CAD – computer-assisted/aided diagnosis.
Model descriptions: model A = flat butt margin +2 mm PCE +3 mm OT; model B = flat butt margin +4 mm PCE +3 mm OT; model C = 20° bevel margin +2 mm PCE +3 mm OT; model D = 20° bevel +4 mm PCE +3 mm OT; model E = shoulder margin +2 mm PCE +3 mm OT; model F = shoulder margin +4 mm PCE +3 mm OT.
Statistical analysis: cohesive failure risk = stress peak value/tensile strength; adhesive failure risk = stress peak value/adhesive bond strength of the concerned material to dentin.

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Medical Science Monitor eISSN: 1643-3750
Medical Science Monitor eISSN: 1643-3750